Junior Industrial Engineer

Job Advert Summary

Feltex is looking for a Junior Industrial Engineer to support process parameters in production department. The successful incumbent will be responsible for analyzing, designing, implementing, and optimizing production processes to ensure efficiency, quality, and cost-effectiveness within the manufacturing environment.

Minimum Requirements

• Completed Chemical/ Industrial Engineering Diploma or Degree
• Minimum 1-2 years’ experience in a similar role
• Experience in working with Polyurethane Foam

Duties & Responsibilities

Production Process Optimisation:

• Conduct time studies, motion studies, and work measurement analysis on production lines.
• Analyse manufacturing processes to identify inefficiencies, bottlenecks, and waste.
• Implement Lean Manufacturing, 5S, and continuous improvement initiatives.
• Optimise line balancing and workflow to improve throughput and productivity.
• Drive improvements in OEE by analysing Availability, Performance, and Quality losses
• Support reduction of scrap through root cause analysis and corrective actions
• Monitor and report on labour efficiency and productivity metrics

Production & Operations Support:

• Monitor production processes to ensure adherence to standards and procedures.
• Assist in developing and updating standard operating procedures (SOPs).
• Support capacity planning and line balancing activities.
• Participate in troubleshooting production issues and identifying root causes.
• Apply structured problem-solving methodologies.
• Work with maintenance and engineering to improve equipment reliability.

Data Analysis & Reporting:

• Collect, validate, and analyse production data (output, efficiency, scrap, downtime).
• Maintain accurate production and performance records.
• Develop and maintain KPI dashboards and reports.
• Identify trends and drive continuous improvement actions.

Quality & Compliance:

• Ensure compliance with company standards, health & safety regulations, and quality requirements.
• Assist in audits and inspections where required.
• Support initiatives aimed at reducing defects and improving product quality.
• Support adherence to IATF 16949 quality management requirements
• Assist in maintaining process documentation such as PFMEA, Control Plans, and Work Instructions
• Participate in internal and external audits (customer, system, process)

Collaboration & Communication:

• Work closely with production teams, engineers, and management.
• Provide technical support and training to operators when necessary.
• Participate in cross-functional improvement projects.

SHE:

• Conduct continuous risk assessments in the workplace
• Conduct planned task observations
• Identify potential hazards and critical safety issues in the workplace
• Address workplace hazards and risks

Apply safety, health and environment practises and legal requirements when working on machines and equipment